How To Use Pneumatic Magnetic Drill Press

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How To Use Pneumatic Magnetic Drill Press Like AirMAB 5000 from BDS Maschinen GmbH, Germany.

how to use pneumatic magnetic drill press

Inserting the tool In The Morse Taper

The Pneumatic Magnetic Drill Press AirMAB 5000 machine is equipped with a Morse Taper 3 tool holder. Depending on the type of tool to be used, corresponding drill chucks, quick-clamping systems or adapters must be used.

Inserting the tool in morse taper

Risk of injury! ► Do not use damaged, soiled or worn tools. ► Change tools only when the Pneumatic Magnetic Drill Press is switched off and at a standstill. Disconnect the compressed air supply. ► After inserting, check that the tool is engaged securely. ► Only use tools, adapter and accessories that match the machine.

how to use pneumatic magnetic drilling machine


Mounting Morse Taper Tool on The Pneumatic Magnetic Drilling Machines AirMAB 5000

Inserting the tool

Before mounting, clean the shank of the tool, adapter or drill chuck and the spindle taper (3) of the Pneumatic Magnetic Drill Press.  Insert the tool into the spindle taper (3) of the machine from below. Check the proper seating of the tool, adapter or drill chuck in the MT tool mounting.

Removing the tool

Insert the ejector pin (C) into the ejector pin holder of the spindle taper MT2 (3). Lever out the tool with the ejector pin (C) or loosen the tool by tapping against the ejector pin.


Using the Keyless quick-change drill chuck system

Inserting the tool

Before mounting, clean the shank of the tool, adapter or drill chuck and the spindle taper (3) of the Pneumatic Magnetic Drilling Machines. Push the KEYLESS quick-change drill chuck system (A) from below into the spindle taper of the machine. Connect the line of the pump bottle for cutting oil/drilling emulsion (21) to the connection for the KEYLESS quick-change drill chuck system. Open the KEYLESS quick-change drill chuck system by pushing up the outside sleeve and insert the tool into the chuck.

NOTE ► Insert the appropriate ejector pin before inserting the core drill. WARNING Risk of injury from incorrectly inserted tool or tool mounting! ► Check by briefly turning the tool whether the collet is engaged.

Removing the tool

Open the KEYLESS quick-change drill chuck system (A) by pushing up the outside sleeve and pull the tool down out of the chuck.


Compressed air supply

Perfect function and performance of the drive unit depending on the air quality and the quantity of air supplied. The following requirements must be met by the compressed air in order to achieve perfect function and performance of the drive unit:

■ The air quality is optimum at a dewpoint of 10 °C and precipitation of solid particles larger than 15 micrometers as well as 90 % of liquid water.

■ The compressed air must contain oil in order to guarantee the required air lubrication.

■ Set the oil quantity according to the air requirement. L = air consumption (1/sec) D = number of drops per minute (1 drops = 15 mm²); L * 0.2 = D.

■ The compressed air connection must have an operating pressure of 6 – 7 bar = 600 – 700 kPa = 6 – 7 kp/cm².

■ Before connecting, blow through the compressed air hose carefully to clean it. Hose diameter: min.10 mm (3/8″).

NOTE ► Only connect to the machine when it is switched off. ► Air consumption of the motor is 1000 l/min. The motor performance is reduced when the air supply is decreased!


Use Activating/deactivating the magnetic clamp

Activating the magnetic clamp

Turn the lever for the permanent magnet (11) to the right (ON position) to activate the magnets.

Deactivating the magnetic clamp

Hold the handle tightly (5) to stop the Pneumatic Magnetic Drilling Machine from slipping. ‹ Push the locking button (12) and turn the lever (11) for the magnetic clamps to the left (OFF position) to release the magnets.


Switching the machine ON/OFF Switching on the machine

Turn the motor switch (10) to the ON position to activate the motor. Switching off the Pneumatic Magnetic Drill Press. Turn the motor switch (10) to the OFF position to deactivate the motor.

WARNING: Risk of injury from motor starting unintentionally! Pay attention to the following safety notes to avoid danger from motor starting unintentionally: ► To completely stop the motor: Move the motor switch to the OFF position. Disconnect the compressed air supply.


Drilling with the Pneumatic Magnetic Drilling Machine AirMAB 5000

Drilling with core drills

When drilling with core drills on Pneumatic Magnetic Drill Press, proceed as follows: ‹ Mount the KEYLESS quick-change drill chuck system (A). ‹ Install the appropriate ejector pin in the core drill and insert the core drill into the quick-change drill chuck system. ‹ Place the machine at the working location, align it and switch on the magnetic clamps.

NOTE: Observe the following instructions when drilling with core drills:

► Drilling with core drills does not require great force. The drilling process is not accelerated by higher pressure. The drill wears faster and the Pneumatic Magnetic Drill Press can be overloaded.

► Use the pump bottle for cutting oil/ drilling emulsion (21) with BDS 5000 high-performance cutting oil supplied for the machine.

► When working overhead, use ZHS 400 high-performance grease spray. Spray the drill with grease spray on the inside and outside before drilling. Repeat this procedure when drilling deeper holes.

► Make sure that swarf is removed regularly. With larger drilling depths, break the chip.

Drilling with twist drills:

When drilling with twist drills on Pneumatic Magnetic Drill Press, proceed as follows: ‹ Push twist drills with MT taper into the spindle taper (3) of the Pneumatic Magnetic Drill Press from below. ‹ Push twist drills with straight shank into the drill chuck after fitting the drill chuck. ‹ Place the Pneumatic Magnetic Drilling Machine at the working location, align it and switch on the magnetic clamps.

NOTE:

► Under excessive pressure, the drill can wear out and the Pneumatic Magnetic Drill Press can be overloaded.

► Make sure that swarf is removed regularly. With larger drilling depths, break the chip.


For more information please download the complete user manual of the Pneumatic Magnetic Drill Press AirMAB 5000 by clicking on the below link:

https://www.bds-machines.com/pdffile/AirMAB_5000_EN_06022014.pdf


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